The 85 Hammer is not just a tool; it is a testament to engineering prowess.
This towering machine, located in Cudahy, is a marvel of modern manufacturing. It has been a pivotal player in the production of components that withstand the most extreme conditions known to man.
Its installation in 1959 marked a significant evolution in forging technology.
The hammer’s design incorporates unique features that enhance its performance, making it a preferred choice for industries requiring robust and reliable components.
Dimensions and Weight of the Hammer
The sheer size of the 85 Hammer is staggering. Weighing over one million pounds and spanning ten stories, it dwarfs most industrial machines.
This colossal weight provides the necessary force to shape metal with precision and power.
Its dimensions are not just for show; they serve a vital purpose in the forging process.
The hammer’s mass allows it to deliver an immense amount of energy, crucial for transforming raw material into high-quality components.
The Counterblow Mechanism Explained
At the heart of the 85 Hammer’s operation is its innovative counterblow mechanism.
This design allows the hammer to strike metal from both the top and bottom simultaneously. This unique approach ensures that the metal is compressed evenly, resulting in superior quality forgings.
The counterblow mechanism not only enhances the forging process but also increases the efficiency of energy usage.
By maximizing the impact from both directions, the hammer can produce stronger components with less energy than traditional single-action hammers.
Applications in Extreme Environments
The applications of the 85 Hammer are as diverse as they are critical.
Components forged by this machine are integral to industries such as aerospace and mining.
In aerospace, parts produced are often found in the heart of jet engines, where they endure extreme heat and pressure.
In mining, the hammer creates durable components that withstand harsh conditions and heavy use.
The versatility of the 85 Hammer makes it an invaluable asset in ensuring that machinery operates reliably in the most challenging environments.
Steven Panasuk: A Legacy of Knowledge
One of the most intriguing aspects of the 85 Hammer is the legacy of knowledge surrounding it.
Steven Panasuk, a third-generation employee at ATI, embodies the history and expertise related to this remarkable machine.
Growing up around the hammer, Steven has a unique understanding of its operations and significance.
His family has deep ties to the hammer, with stories passed down through generations.
This personal connection adds a rich narrative to the technical prowess of the 85 Hammer, making it not just a machine, but a part of a family legacy.
Comparative Analysis: The 85 Hammer vs. Competitors
When comparing the 85 Hammer to its competitors, its advantages become clear.
While other hammers may have larger surface areas, the 85 Hammer excels in delivering a harder hit.
This capability is crucial in forging, where the energy imparted into the material determines the quality of the final product.
The energy efficiency of the 85 Hammer gives it a competitive edge.
It can produce high-quality forgings while using less energy than other machines, making it both effective and economical.
This combination of factors positions the 85 Hammer as a leader in the forging industry.
ATI’s Diverse Industry Collaborations
ATI’s collaborations span multiple industries, showcasing its ability to adapt and innovate.
The company engages with the Department of Defense, aerospace, and mining industries, among others.
Each partnership highlights ATI’s commitment to providing robust solutions for complex challenges.
In the aerospace sector, ATI manufactures components that endure the harshest conditions, including the intense heat of jet engines.
This requires not only precision but also an understanding of the unique demands of flight. 
In mining, the focus shifts to durability and reliability. Components forged for this industry must withstand heavy loads and abrasive environments.
ATI’s expertise ensures that their products meet these rigorous standards, reinforcing the importance of their collaborations.
Forging Components: The ATI Process
The forging process at ATI is a sophisticated blend of traditional craftsmanship and modern technology.
It begins with selecting high-quality raw materials, which are then heated to extreme temperatures.
This heating process makes the metal malleable, allowing it to be shaped efficiently.
Once heated, the material is placed under the immense force of the 85 Hammer or the isothermal press.
The counterblow mechanism of the hammer ensures even compression, producing components with superior integrity. 
After forging, the components undergo rigorous quality checks to ensure they meet industry standards.
This multi-step process is designed to guarantee that each product can withstand the extreme environments for which they are intended.
Investments and Innovations at ATI
Investment in technology and facilities is crucial for ATI’s ongoing success.
Over the last five years, ATI has invested more than $100 million into its operations, with a significant portion allocated to upgrading machinery and capabilities.
One of the standout innovations is the introduction of the isothermal press, a $65 million investment.
This machine performs similar functions to the 85 Hammer but operates with fewer personnel and offers a quieter environment. 
The strategic focus on technology not only enhances production efficiency but also positions ATI as a leader in the forging industry.
By embracing innovation, ATI continues to meet the evolving needs of its diverse clientele.
The Isothermal Press: A Modern Alternative
The isothermal press represents a significant advancement in forging technology.
Unlike traditional hammers, this press operates under controlled temperatures, which allows for better material properties and reduced thermal distortion. 
This modern alternative not only improves the quality of the forged components but also enhances safety and working conditions.
Fewer operators are required, and the quieter environment makes it more conducive to a focused workforce.
As the industry evolves, the isothermal press positions ATI to leverage advanced forging techniques, ensuring they remain competitive in a rapidly changing market.
The Historical Significance of the 85 Hammer
The 85 Hammer is not merely a piece of machinery; it is a landmark in manufacturing history.
Installed in 1959, it has played a vital role in the evolution of forging technology. Its unique counterblow design was revolutionary at the time, setting a standard for future innovations.
This hammer has been instrumental in producing components that have supported critical industries.
Its ability to deliver powerful, precise strikes has made it a cornerstone of ATI’s operations for decades.
The legacy of the 85 Hammer is intertwined with the stories of the people who have operated it.
Generations of workers have contributed to its history, enriching the narrative of this remarkable machine.
Conclusion
The 85 Hammer stands as a testament to engineering excellence and a symbol of ATI’s commitment to quality.
As technology advances, the hammer continues to play a pivotal role in forging components that meet the demands of modern industries.
Its historical significance and ongoing relevance underscore the importance of innovation in manufacturing.
The legacy of the 85 Hammer will undoubtedly influence future generations, inspiring continued advancements in forging technology.
As ATI moves forward, it will carry the spirit of the 85 Hammer with it, ensuring that this piece of manufacturing history remains a vital part of its operations for years to come.
