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How many types of architectural metal mesh and how to make it?

Metal mesh has gained popularity for its versatility in architectural designs, construction, and industrial applications.

Wire Mesh Manufacturing Process Step by Step Breakdown

Various types of metal mesh exist, each with unique manufacturing processes that determine its strength, durability, and aesthetic appeal.

1. Welded Mesh

Welded mesh is constructed by electrically fusing intersecting metal wires or strips, resulting in a uniform grid pattern.

Welded Wire Mesh Panels

This method is ideal for applications where strength and rigidity are essential, such as in fencing or reinforcement.

  • Advantages: Strong, durable, and resistant to deformation.
  • Common Uses: Security fencing, cages, reinforcement in concrete.

2. Woven Mesh

Woven mesh is produced by interweaving metal wires in an over-under pattern, much like textiles.

Woven Mesh Balustrade | Active Metal

This design allows for more flexibility and varied spacing between wires, making it highly customizable.

  • Advantages: Flexible, customizable wire spacing.
  • Common Uses: Screens, filters, insect protection.

3. Expanded Mesh

Expanded mesh is made by cutting slits in a metal sheet and then stretching it into a diamond-shaped grid pattern.

Expanded Mesh - Ash & Lacy

This process eliminates the need for welding or joining, thus creating a one-piece structure.

  • Advantages: Lightweight, seamless, highly versatile.
  • Common Uses: Walkways, ceilings, and decorative applications.

4. Perforated Mesh

Perforated mesh is created by punching a series of holes, shapes, or patterns into a metal sheet.

This process allows for a high level of customization, offering both aesthetic appeal and functionality, especially in ventilation or filtration systems.

  • Advantages: Customizable, ideal for airflow or filtration.
  • Common Uses: Building facades, ventilation panels, soundproofing.

Why Metal Mesh?

Metal mesh offers a balance of durability, aesthetics, and functionality. It’s not only used for structural integrity but also for enhancing the visual appeal of buildings.

Its ability to be customized makes it suitable for a variety of purposes, from security barriers to decorative facades.

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